•Unique 100% functional end-of-line testing with full RPM sweep
•Hydraulic and pneumatic leak testing
•Hot gas stand validation
•Burst testing validation
•100% oil slinger, journal and thrust bearing replacement (reman)
•100% wear component and fastener replacement (reman)
•Bearing surface machined to OE-like condition using precision machining process (reman)
•Verified performance to meet OE specifications
•Gaskets included for installation
Fitment:
1999 - 2002 Dodge Ram Pickup - 5.9L Cummins Diesel - Manual Transmission
Reference Numbers: 3592767
Core:
*CORE MUST BE IN "OFF ENGINE CONDITION" FOR FULL CREDIT*
The purchase of this part includes a separate core charge. While we would appreciate getting the return back as soon as possible, you have 12 months to return the core for a refund. You will no longer be eligible to return the core, or receive a refund, after 1 year from your original purchase. Please see our core policy or contact us with any questions.
Warranty:
•1 Year
•Unlimited Mileage
Please follow all manufactures installation instructions. Professional installation may be required.
WARNING!! CHANGE ENGINE OIL PRIOR TO TURBOCHARGER INSTALLATION. NOT DOING SO MAY RESULT IN PREMATURE TURBOCHARGER FAILURE.
TURBOCHARGER INSTALLATION INSTRUCTIONS INSPECT – LINES AND FITTINGS
•Visually inspect the oil supply and drain lines for kinks, clogging, or other restrictions.
•Check exhaust manifold, oil supply, and oil drain line flanges for cracks or rust. Verify flatness on surface areas. Remove any old gaskets or any gasket material present on these surface areas.
•Check air cleaner; air cleaner duct; and the exhaust manifold for any foreign objects.
ANY FOREIGN OBJECTS LEFT IN THESE AREAS CAN FATALLY DAMAGE THE TURBOCHARGER AND MAY CAUSE DAMAGE TO THE ENGINE! INSPECT AND PREP– NEW TURBOCHARGER
•Ensure that no dirt or foreign objects have entered the turbocharger openings.
•Place new o-ring and gaskets on oil inlet side of turbo, use clean engine oil to lubricate o-rings before assembly.
TURBOCHARGER INSTALLATION
•Install turbocharger, mount both rear and front side, using high temperature nickel anti-seize lubricant to the bolt threads.
•Position all wire retainers and install bolts.
•Lubricate turbocharger by pouring clean engine oil into the oil inlet hole of the turbo. With your fingers, spin the compressor wheel several times to coat the turbocharger bearings with oil. Pour more oil into the oil inlet hole to top it off. There may be some drainage, but this is of no concern.
•Connect the oil supply line, position the oil feed tube and install oil inlet bolts.
•Connect the air cooler duct inlet, installed with v-band clamp.
•Connect the air exhaust duct, installed with v-band clamp.
•Check for proper crankcase oil level.
•Test to prevent “engine start – fuel shut off”: crank the engine for a short duration of 15 seconds until the gauge shows an oil pressure build up.
•Start the engine and let it idle for 5-10 minutes. (Do not rev the engine during this time)
•Inspect installation for any oil leaks.
TURBOCHARGER TORQUE SPECIFICATIONS
•Exhaust Pipe V-band 100 lb-in
•Mounting Nuts 32 lb-ft
•Drain Tube Mounting Bolts 18 lb-ft
•Air Inlet Hose 35 lb-in
•Oil Drain Tube 18 lb-ft
•Oil Supply Line 18 lb-ft
•Charge Air Cooler Inlet Pipe 95 lb-in
